Rubber Conveyor Belt Splicing Joint Machine/ Hot Vulcanizing Press
* The "three elements" of the conveyor belts jointing host are: reliable vulcanizing
temperature, vulcanizing pressure uniform and accurate temperature
vulcanizing time.
*The main parts are manufactured from aluminum and sheet elements
heating, with smooth, reliable, little current, high efficiency.
*Water-cooled type vulcanizing machine, it is designed for the
better of saving time. From the vulcanizing temperature to 60 ℃ ,it
only needs 20 minutes.
Machine specification of Conveyor Belt Splicing Tools:
| Model | Applied Width(mm) | Motor power | Dimension(LxWxH)(mm) | Weight(KG) |
ZLJ-800x830
| 800 | 11.2 | 1280x830x630 | 650 |
ZLJ-1000x830
| 1000 | 14.1 | 1480x830x630 | 700 |
ZLJ-1200x830
| 1200 | 16.5 | 1680x830x710 | 900 |
ZLJ-1400x830
| 1400 | 18.6 | 1930x830x760 | 1100 |
ZLJ-1600x830
| 1600 | 21.1 | 2140x830x800 | 1320 |
ZLJ-1800x830
| 1800 | 23.3 | 2300x830x850 | 1480 |
| ZLJ-2000x830 | 2000 | 25.6 | 2600x830x950 | 1860
|
Main Parts:
ZLJ conveyor belt vulcanizing machines can be used by one or
multiple combinations according to the joint length of the belt.The
main configuration of a single vulcanizing machine is as following:
Name
| Amount |
Host machine
| 1 set |
Ratchet wrench
| 2 piece |
Clamping device
| 1 set |
Electric control box
| 1 set |
Power cable
| 1 root |
Control cable
| 2 root |
Thermal resistance
| 2 pieces |
QL electric water pump
| 1 set |
SD Hand pressure pump (Optional)
| 1 set |
Pressure pipe
| 2 root |
| Water cooling system (Optional) | 1 set
|
Application:
Method and Procedure of Conveyor Belt Splicing Machine
Hot vulcanizing is a method of repair that uses both heat and
pressure to join repair materials with compromised sections of the
belt. The belt must be cleaned and free of all oily, greasy
substances before starting.
Typically, the damaged portion of the belt is removed or trimmed
down, and a new section is bonded in its place using an adhesive
like glue or cement. Often, technicians will overuse the adhesive,
subscribing to an “if a little is good, then a lot is better”
approach, but that isn’t necessarily true. The belt is then cured
to bond the materials.
The hot vulcanizing method is ideal for cuts or tears, holes or
breakdowns between steel cords and fabric. It can be executed in
dusty environments and is suitable for all types of belts with
varying widths and thickness.
Our Advantages:
- Control Box – The VUL-CON Switchgear Box is the most advanced
control system in the world. Incorporating controls for 2 platens.
Splice data can be stored and recalled through the built-in data
logger.
- Heating Element – Silicone Rubber heaters with wire-wound elements
provide excellent physical strength capable of withstanding
repeated flexing without compromising the life and performance of
the heater.
- Robust Rubber Pressure Bag – with aramid reinforcement distributes
uniform pressure and is available in 22° bias and can be custom
made upon request.
Platen--Each sectional press is constructed with aluminum flexible
platens that contour to the conveyor belt surface during splicing
Platens are individually designed and include extruded
plank,silicone heating elements (up to 163 °C/325 °F), and durable
composite insulating packaging Sturdy electrical connectors and
moisture-proof latch enhance press durability
- Platen Cables – Connects to the temperature controller and
vulcanizing platens.
Package of Conveyor Belt Splicing Tools:
The normal package is wooden box(Size: L*W*H). If export to
european countries,the wooden box will be fumigated.If container is
too tiger,we will use pe film for packing or pack it according to
customers special request.
